I made the panel in the photo and welded it in place whilst the other panel was in place so that they would meet in the middle. This panel is not an easy one to make as there is a curve to it. I ended up making it in two bits to make it easier to fit.
Here is the front edge panel now tacked in place. Both panels have been deliberately left oversize so that they can be cut back together for a neat finish.
And here is the finished job with the welds ground back and some zinc sprayed on.
I noticed from some on line sources that the ends of the outer sill should have a plate in place to close it off, so I cut one to fit prior to welding the door pillar bottom in place.
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